We at Tristar exist to Explore to find a better way of solving problems by identifying the root cause and experimenting with different options to provide innovative solutions. This is our purpose of existence and this is what we exactly do.
We help solve your problem of cleaning process vessel, reactor, tank etc. ensuring interior cleaning without man entry, at the same time reducing water usage, chemical usage and providing faster turnaround. Safety of human capital is at the core of our design philosophy; our systems are primarily designed to eliminate confined space entry.
We are authorized distributors of Alfa Laval, the tank cleaning machines used in our system are Alfa Laval brands – Gamajet or Toftejorg.
We at Tristar are focused on cleaning solutions without man entry in confined spaces, we provide CIP systems which are mobile. A single mobile system can cater to various process equipment’s.
These machines are also known as static spray balls as unlike other cleaning machines they do not move. These are simple devices which are in a shape of a ball with multiple holes in them. As wash fluid is pushed through them multiple streams of water, equal to the no of holes, hit the wall surface and clean.
These devices clean in spots and heavily rely on cascading flow to do the cleaning. They are mostly useful in easy to clean applications.
These machines are also known as rotating spray balls or Spinners. These machines rotate on a single axis using a revolving flat fan spray effect that delivers repeated moderate-level impact to penetrate films and dislodge soils on the walls of the tank.
Alfalaval Rotray Spray Heads i.e Toftejorg machines typically provide 30% reduction in water or solvent usage compared to spray ball. These deliver a medium level of impact at 15-40 PSI.
Self-cleaning, self-draining, and with few parts and no welds, the patent-pending design offers easy installation, disassembly and inspection.
These machines are also known as Rotary Jet Heads or 3D Machines of 360 Degree rotating machines. Alfa Laval rotary impingement tank cleaning devices use patented technology that combine pressure and flow to create high impact cleaning jets. Cleaning occurs where the concentrated stream impacts the surface and also through the tangential force that radiates from that point and blasts contaminants from the surface, scouring the tank interior.
High-impact cleaning jets are delivered in a precise, repeatable and reliable, 360° pattern. This combination of impact in a controlled indexing pattern results in an economic ideal, because impact is a one-time investment; chemicals, temperature and time are continual, never-ending expenditures.
|Particulars||Static Spray Ball. SB||Rotary Spray Head. RSH||Rotary Impingement /
Rotary Jet Head (RJH)
|Cleaning Method||Cleans in spots (small foot print) Cascading flow (underdeveloped falling film)||Cleans with fans of water, covering the area where the Static Spray ball does not hit.||Cleans with jets in a 3D pattern, hitting the complete tank surface + internal structure.|
|Application||Easy to clean Application such as
|Easy to Clean Applications such as
– Milk Tanks
-small process tanks
|Difficult to clean applications
-Reactors / process vessels
-Large Diameter Tanks
|Coverage - Max dia of tank||Upto 3 meters, will require multiple installations.||Upto 5 meters, will require multiple installations.||Upto 60 meters, may require multiple depending on obstructions in the tank|
|Pressure||2 Bar||2-3 Bar||3- 20 Bar|
|Brand||Toftejorg||Toftejorg||Gamajet and Toftejorg|
We design and manufacture cleaning systems based on the application. The reactor cleaning systems are designed for cleaning the internals of the reactor without man entry. The designing and selection of the Rotary Jet Head is based on the following parameters.
Glyphosate was being manufactured in reactors with internal coils. The reactor required to be cleaned after every 8 days. Client was cleaning the same by boiling water and agitating it. The process took 1 shift for cleaning.
We design customised CIP systems for food applications for cleaning various types of process / mixing vessels. A detailed study of the current cleaning method and its drawbacks is done along with understanding your requirements from CIP system to be installed. Based on above systems are designed to ensure CIP goals such as elimination of confined space entry, non manual cleaning, reduction in cleaning time, reduction in chemical usage or reduction in water consumption are met.
The breakfast cereal manufacturing company used to clean their cookers by a Boil out Process with chemicals. Man entry was required due to nature of residue which was charred, burnt and stuck on to the internal shell. The company wanted to eliminate man entry into the cookers for cleaning.
Jam Manufacturer used to clean their Vacuum Pan by chemical process.
A couple of Pharmaceutical companies wanted to eliminate manual entry into their underground water tanks. Typically Underground water tanks are cleaned by manual labour who enter these tanks and manually scrub the walls with sodium hypochlorite solution. 100% coverage is not possible manually and also the consistency of cleaning is also not same.
Tristar Spray Dryer cleaning systems are designed to eliminate manual cleaning of spray dryers and reduction in time required for cleaning. Multiple spray dryers can be cleaned with a single system. These systems are designed and manufactured based on the product handled, size of the spray dryer, frequency of cleaning, wash fluid to be used for cleaning.
The company is engaged in spray drying process of multiple Pharmaceutical, Herbal, Food products. They were losing as much as 2 days cleaning the complete Spray Drying System manually when there was a product change.
We were approached by a paint manufacturing company who were actively looking for a solution to eliminate manual handling of solvents. They were cleaning the paint mixers manually with solvents. This was a major health hazard for the personnel involved in cleaning.
We are honoured to be associated with many large diameter tank cleaning contractors who have become agents of change. Generally these tanks are cleaned manually by erecting a scaffolding in the tank. Personnel enter these tanks and clean them manually by jetting standing on the temporary scaffolding. This is a major health hazard and prone to accidents.
Tristar systems are custom built to enable the contractors to handle tanks of different diameters and cargo.
ISO tanks are used to carry a variety of products over land and sea. These tanks need to be cleaned after every product delivery. The tanks have to pass strict tests before accepting next product. The products carried can be hazardous which would require cleaning without man entry.
We provide cleaning systems operating from 15 bar to 120 bar for this application which would ensure your tanks are cleaned without man entry. Kindly contact us for more details and process on how to clean.